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 COMPACT POWER RELAY
1 POLE--30 A
(FOR AUTOMOTIVE APPLICATIONS)
FBR51, 52 SERIES
l Compactandlightweightstructure (42%ofthevolumeoftheFBR160relay) l Highcurrentcontactcapacity (carryingcurrent:35A/10minutes,25A/1hour) l Highresistancetovibrationandshock l Improvedheatresistanceandextendedoperationrange l Twocontactgapoptions (FBR51:0.3mm,FBR52:0.6mm) l Threetypesofcontactmaterial
n FEATURES
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR51 N D12 - W1 ** (a) (b) (c) (d) (e)
FBR51:Standardtype(contactgap0.3mm) FBR52:Widercontactgaptype(contactgap0.6mm) N D06 D09 D10 D12 W1 WL WF :Plasticsealedtype :6VDC :9VDC :10VDC :12VDC :Silver-tinoxideindium(highpowertype) :Silver-tinoxideindium(lamploads,seeapplicationstable) :Silver-tinoxideindium(flasherloads)
SeriesName Enclosure NominalVoltage ContactMaterial CustomDesignation
Tobeassignedcustomspecification
1
FBR51, 52 SERIES
n SPECIFICATIONS
Item Contact Arrangement Material VoltageDrop(resistance) Rating MaximumCarryingCurrent MaximumInrushCurrent (reference) Max.SwitchingCurrent (reference) Min.SwitchingLoad*1 (reference) Coil Time Value Life StorageTemperatureRange Operate(atnominalvoltage) Release(atnominalvoltage) Mechanical Electrical Specifications W1contact 1formC WLcontact 1formA(SPST) WFcontact 1formA(SPST) Silver-tinoxide indium 80Wattlampat14 VDC
Silver-tinoxideindium Silver-tinoxide (highpowertype) indium Maximum100mV(at1A12VDC) 14VDC25A(motor freeload) 60A 35A16VDC 6VDC1A 120Wattlampat 14VDC 80A
35A/10minuntes,10A/1hr(25C,100%ratedcoilvoltage)
OperatingTemperatureRange -40Cto+85C(nofrost) -40Cto+100C(nofrost) Maximum10ms 10x106operationsminimum 2x105opsmin. 14VDC25A Lockedmotorload Maximum5mx
1.0x105opsmin. 115Wattslamp, 14VDC
2.5x106opsmin. Inrush11A14VDC (0.35sec-ON/ 0.35sec-OFF)
Other
VibrationsResistance Shock Misoperation Resistance Endurance Weight
10to55Hz(doubleamplitudeof1.5mm) 10m/s2 1,000m/s2
Approximately6g
*1Valueswhenswitchingaresistiveloadatnormalroomtemperatureandhumidityandinacleanenvironment. Theminimumswitchingloadvarieswiththeswitchingfrequencyandoperatingenvironment.
2
FBR51, 52 SERIES
n COIL DATA CHART
1. FBR51 Series
Model W1contact WLContact WFcontact
Coil Nominal resistance Must Voltage (10%) operatevoltage (at20C) 6VDC 9VDC 60 135 180 240 3.6VDC(at20C) 4.5VDC(at80C) 5.4VDC(at20C) 6.8VDC(at80C) 6.3VDC(at20C) 7.9VDC(at80C) 7.3VDC(at20C) 9.2VDC(at80C)
Thermal resistance
FBR51ND06-W1 FBR51ND06-WL FBR51ND06-WF FBR51ND09-W1 FBR51ND09-WL FBR51ND09-WF
73C/W
FBR51ND10-W1 FBR51ND10-WL FBR51ND10-WF 10VDC FBR51ND12-W1 FBR51ND12-WL FBR51ND12-WF 12VDC
2. FBR52 Series MODEL W1contact FBR52ND06-W1 FBR52ND09-W1 FBR52ND10-W1 FBR52ND12-W1

Nominal voltage
Coil Mustoperate resistance (10%)(at20C) voltage 45 3.6VDC(at20C) 4.5VDC(at85C)
Thermal resistance

6VDC
5.4VDC(at20C) 9VDC100 6.8VDC(at85C) 6.3VDC(at20C) 10VDC 135 7.9VDC(at85C) 7.3VDC(at20C) 12VDC180 9.2VDC(at85C)
65C/W
3
FBR51, 52 SERIES
n SUITABLE APPLICATIONS
Normal load current (12 VDC system) Recommended model (example) For 16 V or less motor load voltage For instantaneous 20 V or more load voltage
Application
Description
PowerWindows AutomaticDoorLock Tilt-LockWheel Sunroof AdjustableDoorMirror AutomaticAntenna Auto-Cruise Lamploads Others
20to25A forwardandreverse BR51Nn-W1 F FBR52Nn-W1 (switchingatmotorlocking) motorcontrol 18to25A forwardandreverseFBR51Nn-W1FBR52Nn-W1 (switchingatmotorlocking) motorcontrol 20A forwardandreverse FBR51Nn-W1FBR52Nn-W1 (switchingatmotorlocking) motorcontrol 20to30A forwardandreverse FBR51Nn-W1FBR52Nn-W1 (switchingatmotorlocking) motorcontrol 3to5A forwardandreverse (switchingatmotorlocking) motorcontrol 8to12A(INRUSH) break2Amaximum (motor-free) 2to3A 120Watts CarAudioSystem,etc. forwardandreverse motorcontrol powershutoffandsolenoid forupto100Koperations FBR51Nn-W1
FBR51Nn-W1 FBR51Nn-W1 FBR51Nn-WL FBR51Nn-W1
*Fortheloadconditionwherehighervoltagewouldbeencounteredduringcontactbreak,FBR52serieswithwidercontactgap isrecommended.
1. MAXIMUM BREAK CAPACITY
50
n CHARACTERISTIC DATA
2. LIFE
14 VDC Motor locked load
Contact switching current (A)
Number of operations (x104)
40 35 30 25
Locked motor load 20 FBR51 15 FBR52
30 20 10 5 High power type (-W1)
Resistive load FBR51 FBR52
12 10
10 15 20 25 30 35 40 50 Voltage between contacts (VDC)
10
15 20 25 30 35 40 50 Locked motor current (A)
4
FBR51, 52 SERIES
3. LIFE TEST (EXAMPLE)
*Testitem 14VDC-20A motorlock200,000 operationsminimum (FBR52n-W1type) *Testcircuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
*Shiftofpick-updrop-outvoltage
100
Percentofratedcoilvoltage(%)
80 60 40 DROP-OUT 20 0 PICK-UP
Initial
1
10
100
*Shiftofcontactresistance *Currentwaveform
(RL-1) 20 A 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 20 sec
1000 ContactResistance(m) Break Make
(measured at 6 V-1 A)
100
10
Initial
1
10 Numberofoperations(x104)
100
* Test circuit
N.O. N.C.
RL-1 N.O. N.C. M
60 40 20 0
% of rated coil voltage
* Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR51 -W1 type)
* Shift of pick-up and drop-out voltage
100 80 60 40
DROP-OUT PICK-UP
M N.O.
N.C. RL-2
20 0
1
1
No. of operations (x104) 10
10
100
(measured at 6 V-1 A)
100
* Current wave form
(RL-1) 25 A 20 sec
* Shift of contact resistance
1000
1000
Contact resistance
(measured at 6 V-1 A)
100
Break Make
20 A
0A (RL-2) 25 A 0A 0.3 sec 10 sec
0A
4A 16 A
100
10
0.3 10 m1/2 sec
1
10 No. of operations (x104)
100
1
10
100
5
FBR51, 52 SERIES
Percentofratedcoilvoltage(%)
*Testitem 14VDC-80A(120W) lampload100,000 operationsminimum (FBR51n-WLtype) *Testcircuit
N.O.
*Shiftofpick-updrop-outvoltage
100 80 60 40 20 0
Initial PICK-UP DROP-OUT
1
10 Numberofoperations(x104)
20
100
*Shiftofcontactresistance *Currentwaveform
80A 10A
1000
ContactResistance(m)
100
0A
10
Initial
1
10 Numberofoperations(x104)
20
100
4. COIL TEMPERATURE RISE
(C) 120 100
0.8 W 0.6 W (3) carrying current : 20 A applied coil power (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 0.8 W 0.6 W (1)carrying current : 0 A applied coil power at 20C
5. OPERATING COIL VOLATGE RANGE (EXAMPLE) [FBR51ND12-n] [FBR51ND09-n]
(V)
NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current.
NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current carrying current.
Coil temperature rise
60 40 20 0
10
CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE
Applied voltage to the coil
80
Applied voltage to the coil
15
(V) 15
10
CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE
5
5
0
10 20 30 Applied time (minutes)
-30 0 50 100 Operating temperature (C)
-30 0 50 100 Operating temperature (C)
6
FBR51, 52 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Dual amplitude (mm) (m/s ) 100
2
5 Automotive electronics standard
1
0.5
0.1
0.01
Acceleration
50
44 m/s
2
Frequency : 10~2000 Hz Acceleration : 100 m/s2 max Direction of vibration : see under diagram Detection level : chatter > 100 s
10 10 50 100 Frequency (Hz) 500
Range where chattering occurs N.O. contact coil not energized on X-direction Z 1000 2000
FBR51 Y X
7. SHOCK RESISTANCE CHARACTERISTICS
(m/s2) 1,000
Shock level
800 600 400 200 0
Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction : set under diagram Detection level : chatter > 100 s Y2 Z2 X1 X2 Y1 Y2 Z1 Z2 : N.C. contact (coil de-energized) : N.C. Contact (coil energized) Z1 FBR51 Shock direction X1 X2
Y1
n REFERENCE DATA
80
Distribution of operate and release voltage
FBR52 n = 100
Operate Release
100
Distribution of operate and release time
80 FBR52 n = 100 Operate Release
Distribution of contact resistance
100 80 FBR52 n = 100
Distribution (%)
Distribution (%)
60 40 20 0
Distribution (%)
8
60
60 40 20 0
40
20
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
0
1
2
345 Time (ms)
6
7
0
10 20 30 40 50 60 70 80 Contact resistance (m ohm)
7
FBR51, 52 SERIES
n DIMENSIONS
Dimensions
15.5+0.2 51ND12-W1 F&T 9427
PCboardmountingholelayout (BOTTOMVIEW)
4-O1.3
Schematics (BOTTOMVIEW)
FBR50-W1 2
N.O. 3
12.1+0.2
5
COM
10
R0.4 R0.4
O1.4 2.5 10.2
1 5 4 N.C.
FBR50-WL
13.7+0.3
2 COM 1 (+)
N.O.(-) 3
t=0.3 2.5 10.2
3.5
0.3
1
(1.6) 1 t=0.4
5
4
N.C.
1.2 5 (1.05) 10
Refertothetestcircuit atCHARACTERISTICDATA forconnection,andpolarity.
Tubecarrier 19.0Max. 601Max.
20.3Max.
45pcs/tube
Unit:mm
Fujitsu Components International Headquarter Offices
Japan FujitsuComponentLimited Gotanda-ChuoBuilding 3-5,Higashigotanda2-chome,Shinagawa-ku Tokyo141,Japan Tel:(81-3)5449-7010 Fax:(81-3)5449-2626 Email:promothq@ft.ed.fujitsu.com Web:www.fcl.fujitsu.com North and South America FujitsuComponentsAmerica,Inc. 250E.CaribbeanDrive Sunnyvale,CA94089U.S.A. Tel:(1-408)745-4900 Fax:(1-408)745-4970 Email:components@us.fujitsu.com Web:http://www.fujitsu.com/us/services/edevices/components/ Europe FujitsuComponentsEuropeB.V. Diamantlaan25 2132WVHoofddorp Netherlands Tel:(31-23)5560910 Fax:(31-23)5560950 Email:info@fceu.fujitsu.com Web:emea.fujitsu.com/components/ Asia Pacific FujitsuComponentsAsiaLtd. 102EPasirPanjangRoad #01-01CitilinkWarehouseComplex Singapore118529 Tel:(65)6375-8560 Fax:(65)6273-3021 Email:fcal@fcal.fujitsu.com Web:http://www.fujitsu.com/sg/services/micro/components/
(c)2008FujitsuComponentsAmerica,Inc.Allrightsreserved.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespective owners. FujitsuComponentsAmericaoritsaffiliatesdonotwarrantthatthecontentofdatasheetiserrorfree.Inacontinuingefforttoimproveour productsFujitsuComponentsAmerica,Inc.oritsaffiliatesreservetherighttochangespecifications/datasheetswithoutpriornotice. Rev.January4,2008.
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